Sprayed cotton/wadding production line

-Sprayed cotton/wadding production line

√ Super wide

√ Many heads

√ High Yield

√ Good quality

APPLICATION

Non-glue wadding filling material production line, suitable for bedding, clothing furniture, sofa high-grade filling materials, etc.

Product Detiles

FEATURES

1.The frame is welded by high-quality steel, and the structure is stable.

2.Safety protection:

(1) All transmission parts are protected by protective covers.

(2) The electrical part is provided with overload protection, overcurrent protection, short circuit protection and emergency stop button.

(3) Warning signs are required for necessary parts.

SPECIFICATION:

Model	CYLWJ-2400	CYLWJ-3200	CYLWJ-4000	CYLWJ-4500	CYLWJ-5000	CYLWJ-6000
Working width	2400mm	3200mm	4000mm	4500mm	5000mm	5600mm
Capacity	≤200kg/h	≤250kg/h	≤300kg/h	≤350kg/h	≤400kg/h	≤450kg/h
Power	About 150-700kw
The Quantity of carding machines	One,two,three
Heating method of the oven machine	Electric ,Gas,Oill
The layers of the oven machine	One/Two

DETAILED DESCRIPTION

Process flow:

Bale Opener - Opening Machine -Vibration Feeder -Carding Machine -Cross Lapper - The Oven Machine -Calender Machine - Winder&Cutter

1. CYKB-Bale Opener: Open all kinds of baling fibers, weigh them by electronic scale according to the proportion, and spread them evenly on the cotton curtain. Various fibers are put into the horizontal conveying curtain, fed through the calender roll and counter roll, and opened by the high-speed beater and sent to the next process by the cotton conveying fan.

2. CYLKS-Opening machine: The company develops special alloy card clothing for opening. The fan conveys it. The feeding is wood curtain or leather curtain. The feeding is controlled by photoelectricity on the cotton feeder. The feeding uses two groove rollers. There are two spring-loaded. The opening roller performs dynamic and static balance processing, with a conveying air duct, and is fully closed to reduce the number of cleanings.

3. CYLMX-Vibration Feeder: The open fiber is further loosely mixed and processed into a uniform quilted cotton for the next process. Volumetric quantitative feeding, photoelectric control, convenient adjustment, accurate and uniform cotton feed.

4. CYLSL-Carding Machine: This machine is single cylinder, double doffer, four messy, roller stripping. All the rollers of the machine have been quenched and tempered, and then processed precisely. The wall board is made of cast iron, and the card clothing is made of domestic high-quality card clothing, and is equipped with a suction device, which can reduce the number of cleanings and also has a walking table. It has the advantages of strong carding ability and high output.

5. CYLPW-Cross Lapper: The frame is made by bending 6mm steel plate, and a compensation motor is added between the laying curtains to reduce the draft of the web. Frequency conversion control for reciprocating commutation, small impact force, can automatically buffer balanced commutation, and is equipped with multi-stage speed control. The bottom curtain can be adjusted up and down, so that the cotton net can be evenly laid on the bottom curtain according to the required unit weight for the next process. The slant curtains, flat curtains and cart flat curtains are made of high-quality leather curtains, and the bottom curtains and ring curtains are wooden curtains.

6. CYLHF-The Oven Machine: The product is evenly heated by high temperature; the three-layer conveyor belt is driven by a chain. It is heated by natural gas; six layers of air ducts and six burners; the glue spray tank is made of stainless steel; the glue spray pump adopts imported Graco brand.

7. CYLTG-Calender Machine: used for finishing the surface of the product. The surface of the fabric after the heat treatment is soft and the fluff is straight and bright, which is comparable to natural fabrics. Structure model: two rollers, three rollers; roller diameter 500mm, 600mm; heating method: electric heating or thermal oil heating

8. CYLCQ-Winder&Cutter: This machine is a steel plate structure, the frame is made of a whole piece of steel plate welding, integrating transmission and operating system. Three longitudinal hard cutting knives are used for cutting, and one horizontal flying knife is controlled by the electronic meter counter. The structure is simple, beautiful and generous.

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Sprayed cotton/wadding production line

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